Aerospace Sheet Metal Fabrication

RAM Specialty Fabrications manufactures precision aerospace components built for performance, durability, and weight efficiency. Our expertise in fabrication, forming, and finishing supports commercial, military, and space applications where tight tolerances and high-strength materials are critical.
We work with aluminum, titanium, stainless steel, and specialty alloys to produce structural components, enclosures, and custom sheet metal parts that meet aerospace industry standards. From prototype development to full-scale production, we deliver reliable solutions that keep aircraft, spacecraft, and defense systems operating at peak performance.
What Sets RAM Aerospace Fabrication Apart
Producing aerospace components requires more than precision—it demands experience. Our team has spent years refining techniques to create lightweight, high-strength parts that perform under extreme conditions.
High-Tolerance Machining – Delivers exact dimensions for complex assemblies.
- Expert Material Processing – Shapes and forms aluminum, titanium, and aerospace alloys.
- Industry Compliance – Meets strict aerospace specifications and quality standards.
- Scalable Production – Manufactures one-off prototypes or thousands of parts.
- Integrated Assembly & Finishing – Provides fully fabricated, ready-to-install components.
- Decades of Experience – Trusted by aerospace, defense, and space technology leaders.
- Certified Quality Control – Meets aerospace-grade material and process standards.
- Flexible Production Capacity – Scales from custom one-offs to high-volume manufacturing.
- End-to-End Solutions – From raw material processing to final assembly and finishing.
Aerospace Components We Manufacture
Aircraft Structural Components
- Fuselage panels and bulkheads – Reinforce aircraft frames while keeping weight low.
- Wing ribs and spars – Precision-cut for aerodynamic stability and strength.
- Brackets and mounting supports – Secure avionics, hydraulics, and flight control systems.
- Landing gear enclosures – Protect critical systems from impact and environmental exposure.
Aerospace Interior and Avionics Housings
- Cabin panels and seating frames – Lightweight and structurally sound for passenger safety.
- Avionics and instrument enclosures – Shields electronics from electromagnetic interference.
- Ventilation and filtration panels – Controls airflow in high-altitude environments.
- Thermal and heat shields – Protect aircraft interiors from engine heat.
Defense and Spacecraft Components
- Missile and rocket casings – Precision-formed housings for aerospace defense.
- Satellite structural supports – Lightweight yet durable frames for orbital applications.
- Radar and sensor enclosures – Protect communication and detection systems.
- Drone and UAV components – Custom-built for unmanned aerial systems.
Aerospace-Grade Materials
Every component we fabricate starts with the right material. Aerospace projects require metals that withstand intense heat, brutal pressure changes, and constant stress while keeping weight to a minimum.
- Aluminum – Lightweight and corrosion-resistant for fuselage panels and internal structures.
- Titanium – Strong, heat-resistant, and ideal for engine components and high-stress areas.
- Stainless Steel – Durable and corrosion-resistant for structural applications.
- High-Temperature Alloys – Used for jet engines and spacecraft components exposed to extreme conditions.
Sheet Metal Fabrication for Aerospace
Our approach combines precision cutting, forming, welding, and finishing to create aerospace components that meet industry requirements.
Precision Cutting & Forming
- Laser Cutting – Clean, burr-free edges for intricate aerospace parts.
- Bending & Roll Forming – Shapes materials for airframe reinforcements and curved panels.
- High-Speed Punching – Adds ventilation, fastener holes, and custom patterns.
Welding & Assembly for Aerospace Parts
- TIG & MIG Welding – Joins high-strength metals without adding unnecessary weight.
- Robotic Welding – Ensures consistent, repeatable welds for production runs.
- Hardware Insertion – Integrates fasteners, rivets, and specialty aerospace fittings.
Finishing & Coating for Aerospace Durability
- Plating & Anodizing – Prevents corrosion and extends part longevity.
- Powder Coating – Adds protective and decorative finishes.
- Polishing – Ensures smooth, aerodynamic surfaces.
Request a Quote for Aerospace Sheet Metal Fabrication
RAM Specialty Fabrications produces precision-engineered aerospace components that meet the highest industry standards. Whether you need a single prototype or full-scale production, our team delivers quality, reliability, and efficiency.
Call 203-729-2289 today to discuss your aerospace fabrication needs and get a custom quote.