Scalability and repeatability are two of the biggest challenges in sheet metal fabrication—especially when the parts are complex, tolerances are tight, and timelines are short. At RAM Specialty Fabricators, we’ve built our entire operation around meeting these challenges head-on.
Whether we’re building one prototype or thousands of production units, our process ensures that every part meets spec. Here’s how we scale sheet-metal programs while delivering repeatable, reliable results at every stage of production.
A Process Built for Growth and Precision
From the moment a new project begins, RAM takes a structured, scalable approach. Every project undergoes an internal design review, where our team evaluates material selection, flat pattern geometry, weld assemblies, and fastener usage. This proactive review helps optimize each part for manufacturability before it hits the shop floor.
As projects grow in complexity or volume, we can adapt quickly without sacrificing quality. Our 45,000 sq. ft. facility is equipped to handle both short runs and high-volume production—and our team is trained to maintain consistency, even during periods of increased demand.
Equipment That Scales with You
Repeatability starts with the right equipment. RAM’s investments in automation and CNC-controlled systems allow us to maintain precise control across every operation:
- TRUMPF TruLaser 2030 and TruMatic L3040 deliver clean, repeatable cuts across carbon steel, stainless, and aluminum.
- CNC press brakes with 6-axis backgauges allow for precise bends on parts of varying complexity and material thickness.
- Our robotic MIG and laser welding stations ensure consistency in weld location, penetration, and finish.
- Advanced punching systems with automation allow us to run lights-out production for repeat parts.
As part volumes increase, we can shift parts to automated lines or duplicate setups across multiple machines to meet demand—without changing the core process that ensures repeatability.
Explore our Equipment List(insert link) to see all of our fabrication and machining capabilities.
Standardized Workflows for Consistent Results
One of RAM’s biggest strengths is our commitment to repeatable workflows. Every part that goes into production follows a defined, documented process, including:
- Setup sheets with machine parameters and tool lists
- Fixture documentation for consistent part positioning
- Weld procedure specifications (WPS) for all weld types and materials
- Operator checklists for critical dimension verification
These standardized documents are created during first-article production and updated as needed for continuous improvement. By controlling the variables up front, we reduce operator error and ensure that every run produces consistent results.
Inspection and Quality Control at Every Stage
Scaling production only works if quality can scale with it. At RAM, we integrate inspection throughout the process—not just at the end:
- First-article inspection (FAI) confirms the accuracy of a part before full production begins.
- In-process checks monitor key dimensions and features during fabrication and assembly.
- Final inspections are documented using calibrated metrology equipment and visual standards.
Our Virtek LaserQC system provides rapid, non-contact inspection of flat patterns, while CMMs and optical comparators are used for more complex geometry.
Every inspection is tied back to the original part print or 3D model, and we maintain traceability throughout the job.
View our certifications and learn more about our quality assurance process here.
Agile Teams with Cross-Functional Expertise
Scaling isn’t just about machines—it’s also about people. Our cross-trained team of welders, machinists, fabricators, and inspectors is all aligned to the same goal: getting your parts right, every time.
If volumes increase or you need additional parts added, we don’t need to hire or retrain from scratch. We simply reallocate or add shifts to meet your timeline. We build flexibility into our work processes, which saves you time and money.
And when designs change mid-stream (as they often do), our in-house engineering team can rapidly adjust tooling, nesting, or fixturing so production doesn’t miss a beat.
Long-Term Partnerships, Not Just Projects
Many of our clients start with a single part or prototype and expand into full production runs. As they scale, we scale with them—often becoming their go-to partner for multiple product lines.
We believe in growing with our clients, not just delivering parts. From upfront design support to post-delivery feedback loops, RAM provides the structure, capacity, and expertise to take your sheet metal fabrication programs to the next level.
Ready to scale with a fabrication partner who gets it right the first time—and every time after that?
Contact Us to get started today!