Roll Forming Metal

Roll Forming for Metal Bending

Roll forming is a continuous bending process that gradually shapes metal through sequential rollers. It creates uniform parts without the need for excessive force or heat. This method is ideal for long production runs and complex profiles that traditional bending techniques struggle to achieve.

• Consistent, Repeatable Accuracy – Maintains precise dimensions across high-volume runs.
• Cost-Effective for Large Orders – Reduces material waste and minimizes secondary processing.
• Supports Complex Profiles – Creates detailed shapes that are difficult with standard press brakes.
• Improved Material Strength – The rolling process naturally hardens the metal for added durability.
• Scalable for Different Production Needs – Works for both custom prototypes and full-scale manufacturing.

Our Bending and Roll Forming Capabilities

RAM Specialty Fabrications offers tailored metal bending and roll-forming solutions to meet the needs of multiple industries. Our press brakes can bend metal up to 14’ long.

• Precision Bending & Roll Forming – Delivers accurate shaping for complex profiles.
• Open & Closed Sections – Manufactures channels, angles, tubing, and custom extrusions.
• Pre-Punched & Notched Components – Incorporates features like cutouts and holes for streamlined assembly.
• Custom Lengths & Tolerances – Maintains exact specifications for each project.
• Secondary Operations – Integrates welding, machining, and finishing for production-ready parts.

Materials We Work With

Our bending and roll-forming processes support a variety of materials to meet industry demands:

• Stainless Steel – Ideal for corrosion-resistant applications in aerospace and infrastructure.
• Carbon Steel – A cost-effective choice for structural and industrial manufacturing.
• Aluminum – Lightweight and strong, it is commonly used in transportation and aerospace applications.
• Galvanized & Galvaneal Steel – Protective coatings enhance longevity in harsh environments.
• Brass, Bronze, and Copper – Specialized metals for electrical, decorative, and architectural applications.

The Bending and Roll Forming Process

1. Material Selection – Choosing metals based on strength, durability, and application needs.
2. Coil Feeding & Bending – Metal is continuously guided through rollers to achieve the desired shape.
3. Pre-Punching & Cutting – Notches, holes, and trims are integrated into forming.
4. Final Processing & Quality Control – Parts undergo finishing steps and inspections for consistency.
5. Packaging & Shipment – Components are securely prepared for transport according to customer specifications.

Why Partner with RAM Specialty for Bending and Roll Forming?

• State-of-the-Art Equipment – Advanced roll forming and bending machines ensure high-speed, high-precision production.
• Custom Engineering & Design Support – We tailor our processes to match your unique project requirements.
• ISO 9001:2015 Certified QMS – Quality assurance protocols ensure consistent performance.
• Scalable Production – From one-off prototypes to high-volume runs, we deliver on time and on budget.
• Seamless Fabrication Integration – Works in conjunction with welding, machining, and finishing for complete part production.